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NTC Thermal Chip

What is NTC Thermal Chip

 

 

The NTC thermal chip is a thermally sensitive resistor whose resistance decreases rapidly as the temperature rises. This property can be utilized in various applications such as temperature sensors and thermal protection devices to protect circuits from overheating.

 

Benefits of NTC Thermal Chip

 

 

Compact size: Packaging options allow them to operate in small or tight spaces; thereby taking up less real estate on printed circuit boards.

Fast response time: The small dimensions allow for a quick response to change in temperature, which is important when immediate feedback is required.

Cost efficient: Not only are NTC thermal chip less expensive than other types of temperature sensors; if the purchased thermistor has the correct RT curve, no other calibration is necessary during installation or over its operational life.

Point match: The ability to obtain a specific resistance at a particular temperature.

Curve match: Interchangeable NTC thermal chip with the accuracy of +0.1˚C to + 0.2˚C.

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Application of NTC Thermal Chip
NTC Thermistor
Negative Temperature Coefficient Sensor
3950K 3990K NTC Thermistor
50K NTC Thermal Chip

NTC thermal chip in automotive innovation
Without thermistor temperature sensing probes, many automobiles, appliances, industrial equipment, and anything that requires feedback control would not function properly, or at all. Engineers depend on these NTC thermistor sensors as a design consideration for any product that generates energy, hot or cold, and requires temperature measurement, compensation, and control.

In 1966, automotive vehicles used around two thermistors per unit. This number grew to 60 thermistors per unit in the 90s, and today there are between 80 to 100 NTC thermistors in one vehicle. The exponential increase in temperature sensing devices parallels the complexity and refinement of technology. As automotive technology has increased and improved, so has the demand for temperature sensors. Car seat heaters, air conditioners, window defrosters, and oil temperature gauges require detection, regulation, and temperature control. Now, as electric vehicles become more common, NTC thermistors are used more than ever. Li-ion batteries in cars have become much more economical in the last 7-10 years. Thermistors are vital for maintaining an ideal battery temperature during the charge and discharge cycle.

Improving technology allows for more features and processes requiring accurate and reliable temperature sensing. For example, thermostats previously measured coolant temperature and controlled the cabin climate; today, thermistors have replaced thermostats as thermistors are faster, more accurate, and more reliable. NTC sensors can also detect oil levels and viscosity, alerting the driver when it needs to be changed.

Medical Technology
Ventilators are machines that help patients breathe. In a healthy person, the inside of the nose and mouth warms and humidifies the air we breathe to body temperature, roughly 37°C. When a patient is in respiratory failure, like seen with the coronavirus, a ventilator does the breathing for them. A temperature sensor must be accurate, sensitive, and responsive for such a task. A discrete temperature sensor analyzes the air temperature and sends signals to the respirator, ensuring the airflow is appropriate.

NTC thermal chip have a role in cardiac output assessments. A thermistor probe makes up the tip of a Swan-Ganz catheter. After injecting a cold solution into the bloodstream, doctors use the thermistor to detect blood temperature changes. Doctors can calculate the amount of blood pumped by the heart within a specific time frame. Again, the temperature sensing device must be incredibly accurate to detect the minuscule changes in temperature.

Green energy
Green energy is an area where the use of NTC thermal chip is making great strides. In 2007, a team in Japan used an NTC Thermistor to create a better braking system for small wind turbines. The traditional breaking circuit damages the turbine's rotors and the generator's windings through a short-circuit current. Using an NTC thermistor in the breaking circuit was safer and more cost-effective. NTC probes are also able to measure the temperature of the blades in cold environments. When a wind turbine's blades freeze, the turbine becomes inefficient and is subject to inoperability. NTC probes relay temperature information to the wind turbine's heater, allowing the turbine to compensate for the cold temperature and prevent freezing blades.

NTC thermal chip can also measure water temperature to analyze increasing global temperatures. Through accurate, reliable, and stable data detection, environmental scientists can determine how quickly oceans and lakes are warming up. The NTC thermistor is another excellent option for this application because they retain their accuracy over long periods, thus reducing the potential for data collection interruptions and skewed results.

Everyday applications
NTC thermal chip are in almost every appliance, from freezers to portable heaters. In a preventative capacity, thermistors reduce the chance of instruments, like microwaves or portable heaters, from overheating and starting a fire. Other appliances include computers, air conditioners, and fire alarms.

 

5 Essential Considerations When Selecting an NTC Thermal Chip

 

Temperature Range
When choosing a temperature sensor, the first consideration should be the temperature range of the application.
Since NTC thermal chip perform well in an operating range between -50°C and 250°C, they are well suited for a wide range of applications in many different industries.

Accuracy
Of the basic sensor types, an NTC thermal chip ability to achieve the highest accuracy is within the -50°C to 150°C range, and up to 250°C for glass encapsulated thermistors.
Accuracy ranges from 0.05°C to 1.00°C.

Stability
Stability is important in applications where long-term operation is the goal. Temperature sensors can drift over time, depending upon their materials, construction, and packaging.
An epoxy-coated NTC thermal chip can change by 0.2°C per year while a hermetically sealed one changes by only 0.02°C per year.

Packaging
Packaging requirements are dictated by the environment the sensor will be used in.
NTC thermal chip can be customized and potted into various housings dependent on application requirements. They can also be epoxy coated or glass encapsulated for further protection.

Noise Immunity
NTC thermal chip offer excellent immunity to electrical noise and lead resistance.

NTC thermal chip have specific electrical properties:
Current-time characteristic
Voltage-current characteristic
Resistance-temperature characteristic

Type and Size of Product
The thermistor user will usually know what is needed in terms of size, thermal response, time response, and other physical features that go into the configuration of the thermistor. It should be easy to narrow down the choice of NTC thermal chip even when data is lacking, but a careful analysis of the intended application of the thermistor must be made.

Resistance-Temperature Curves
Data sheets contain a table or matrix of resistance ratios versus temperature for each of their NTC thermal chip products. Coefficients α and β are also provided for particular equations to help the user or designer to translate resistance tolerance in terms of accuracy in temperature, as well as calculate the temperature coefficient for each curve.
There is quite a wide range of materials that can be used to manufacture thermistors, but there are limitations involved depending on the size, operating and storing temperature range and nominal resistance values.

Nominal Resistance Value
The next factor to consider is whether the application needs to be curve matched or point matched. This will allow for the calculation of the needed nominal resistance value at a given temperature.
The standard reference temperature is 25°C, but buyers and designers can request different temperatures.
A word of caution: If the desired resistance is not available in the combination of product type and material component, then a decision must be made as to which characteristic takes priority: product type/size, material preference or resistance ratio.

Resistance Tolerance
When looking at product specification sheets, For example, disc or chip thermistors usually have a zero-power resistance distribution of ± 1% to ± 20%.

 

 
NTC Thermal Chip Working Principle
 
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The working principle of the NTC thermal chip is mainly dependent on the ambient temperature. Once the thermistor's temperature enhances then its resistance will be decreased. For every 1-degree centigrade rise of temperature, 5% resistance will be decreased.

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There are two factors that affect a material's resistance to electrical flow: the number of free electrons in the material and the ease with which they can move through it. The latter is affected by the crystal structure of the material, which will have more or fewer “free-electron paths” for the current to flow through.

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NTC thermal chip are made from ceramics containing metal oxides, including Mn-Ni-Co oxide, Ni-Cr oxide and Cu-Ni oxide with additives. When these metals are combined with oxygen, they form bonds that limit the number of free-electron paths in the crystal structure, increasing resistance.

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At higher temperatures, however, collisions between atoms cause the crystal structure to break down slightly, releasing some electrons and creating free-electron paths where they didn't exist before. The more free-electron paths there are, the less resistance there is to electrical flow. That's how NTC thermal chip exhibit a drop in resistance as temperature increases.

 

Types of NTC Thermal Chip
 

Bead Thermistors
Bead thermistors are constructed directly with platinum alloy lead wires molded into the ceramic body. These are protected by sealing them within the glass from damage while assembling and also to enhance their stability of measurement.
Generally, these types of thermistors are frequently used because they provide better stability, quick response times & allow their operation at maximum temperatures as compared to other types like chip and disk thermistors. The size of Bead thermistors is small and ranges from 0.075 mm to 5 mm in diameter. The most popular bead-type thermistors are glass-coated beads and miniature glass probes.

 

Disk & Chip Thermistors
These types of NTC thermal chip are made with metalized surface contacts. These are larger in size and react slowly as compared to bead-type thermistors. These resistors have high dissipation constant due to their size. When the dissipated power of this thermistor is proportional to the square of the current, then they can handle maximum currents as compared to bead-type thermistors.
Disk type NTC thermal chip are designed by pressing a mix of oxide powders into a round die at high temperatures. Chip-type thermistors are normally designed through a tape-casting method wherever a slurry of material is extended as a thick film, dried & slash into shape. The size of these thermistors ranges from 0.25mm – 25 mm in diameter.

 

Glass Encapsulated NTC Thermal Chip
Encapsulated NTC thermal chip are preserved in a sealed glass bubble. These are small thermistors that avoid reading errors of resistance caused by penetration of moisture. These thermistors work efficiently in harsh environmental conditions & extreme temperatures. The temperature used by these thermistors is above 150 °C. Thermistor encapsulation within a glass enhances its stability and also protects it from the surroundings. The typical sizes of these thermostats range from 0.4 -10 mm in diameter.

 

 

Our Factory

This is Hefei Jingpu Sensor Technology Co.,Ltd. Jingpu Sensor is a national high-tech enterprise integrating R&D, production and sales of thermistors and temperature sensors. The products include various epoxy-encapsulated and glass-encapsulated thermistors, as well as various temperature sensor assemblies, which are widely used in medical (Eg: Supporting monitors, medical equipment, bacterial incubators, medical refreigerators, etc.), smart wear, Automobile (Eg: Water temperature, oil temperature, air conditioner, filter, intake pressure temperature, steering wheel, rearview mirroe, tire, battery pack, etc.), domestic appliances (Eg: Air conditioner, refrigerator, electric water heater, induction cooker, boiling water boiler, electronic Calendar, etc.), mobile power, fire alarm, meteorology, ocean and other fields.

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Certificate
 

ISO9001:2018 Quality Management System,ISO13485 Certificate, CE certificate, Biocompatibility Test Report

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Asked Questions
 

Q: How sensitive are NTC thermal chip?

A: The temperature sensitivity of an NTC thermal chip is expressed as “percentage change per degree C" or "percentage change per degree K". Depending on the materials used and the specifics of the production process, the typical values of temperature sensitivities range from -3% to -6% / °C.

Q: Can I test a NTC thermal chip with a multimeter?

A: Heat the NTC thermal chip by moving your heated soldering iron tip to it. Note the multimeter reading as you are applying this heat. A properly functioning positive temperature coefficient thermistor will show a smooth and steady increase in the multimeter resistance reading.

Q: What causes NTC thermal chip failure?

A: The most common failure mode of a NTC thermal chip is an open circuit, The cause of such failures are usually due to mechanical separation between the resistor element and the lead material, caused by handling damage, excessive heat, thermal mismatch, etc.

Q: How to choose an NTC thermal chip?

A: Temperature Range. When choosing a temperature sensor, the first consideration should be the temperature range of the application. ...
Accuracy. ...
Stability. ...
Packaging. ...
Noise Immunity.

Q: What happens when a NTC thermal chipis heated?

A: With an NTC thermal chip, when the temperature increases, resistance decreases. Conversely, when temperature decreases, resistance increases. This type of thermistor is used the most.

Q: Are NTC thermal chip accurate?

A: NTC thermal chip are highly accurate (ranging from ± 0.05°C to ± 1.5°C), but only over a limited temperature range that is within about 50°C of a base temperature. The working temperature range for most thermistors is between 0°C and 100°C.

Q: Do NTC thermal chip drift over time?

A: NTC thermal chip can drift over time, depending on their materials, construction, and packaging. For example, epoxy coated NTC thermistors can experience a drift of about 0.2 °C per year; whereas, hermetically sealed NTC thermistors experience a much smaller drift of about 0.02 °C per year.

Q: What is the lifespan of NTC thermal chip?

A: For leaded components this is 24 months, for SMD components with nickel barrier termination 12 months, for leadless components this is 12 months, for SMD components with AgPd termination 6 months. NTC thermal chip must not be dropped.

Q: How do you know if a NTC thermal chip failed?

A: It would help if you looked for incorrect readings or fluctuations in temperature that would not be possible under normal working conditions. Several factors could cause such drastic changes in temperature, but it may also be a failing thermistor.

Q: How do I know if a NTC thermal chipis bad?

A: More important is if the meter display indicates no ohms of resistance; if this is the case, you'll know right away that the thermistor is faulty and a new one will need to be installed.

Q: Are all NTC thermal chip the same?

A: The short answer is no. The long answer is that NTC thermal chip are not interchangeable brand-to-brand, but they can be interchangeable within the same brand, depending on the manufacturer.

Q: Is NTC thermal chip analog or digital?

A: NTC thermal chip – NTC stands for Negative Temperature Coefficient, meaning they reduce in impedance as temperature increases resulting in an analog voltage which varies with temperature.

Q: What is the most common NTC thermal chip?

A: An R25 of 10 kΩ is one of the most common configurations. Point-Matched Tolerance – A point-matched tolerance is a ± % resistance tolerance at specific temperature point. The most common reference temperature point is at 25 °C.

Q: How can you tell if a thermistor is NTC or PTC?

A: For an NTC thermal chip, as temperature increases, resistance decreases. For a PTC thermistor as temperature increases, resistance increases.

Q: What is the purpose of NTC thermal chip?

A: NTC thermal chip are used everywhere in our lives, and because of their resistance characteristics that the resistance value decreases as the temperature rises, they are used in temperature sensors such as thermometers and air conditioners, and in temperature control devices such as smartphones, kettles, and irons.

Q: What is the difference between 10k and 100k NTC thermal chip?

A: - A 10k NTC thermal chip displays 10k ohm resistance at 25°C and has a negative relationship between temperature and resistance. - A 100k NTC thermal chip displays 100k ohm resistance at 25°C and has a positive temperature-resistance relationship.

Q: How to size an NTC thermal chip?

A: There are 3 major criteria for selecting the best NTC thermal chip inrush current limiter, surge suppressor for an application:
Rated resistance (R25)
Maximum permissible continuous current under rated operating conditions (Imax, DC or RMS values for AC)
Maximum capacitance CT to be switched.

Q: Do NTC thermal chip have polarity?

A: NTC thermal chip do not have polarity, so it does not matter which way round you connect the thermistor. 1. Measure and record the thermistor's resistance, when it is held in air, in the table below.

Q: What is the temperature range of NTC?

A: With vastly improved formulas and techniques over the past 20 years, NTC thermal chip can now achieve accuracies over wide temperature ranges such as ±0.1 °C or ±0.2 °C from 0 °C to 70 °C with excellent long-term stability.

Q: What is the max temperature for NTC thermal chip?

A: When soldering, space between iron tip and thermistor body must be more than 10mm, temperature should be less than 350℃, soldering time should be as short as possible.

Hefei Jingpu Sensor Technology Co., Ltd. is one of the most professional ntc thermal chip manufacturers and suppliers in China, specialized in providing high quality customized products. We warmly welcome you to wholesale cheap ntc thermal chip in stock here and get free sample from our factory. For price consultation, contact us.

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